The Dodge Dart manual transmission offers a 6-speed C635 gearbox, available across various models, including the SXT Sport and Dart GT. Designed for compatibility with the 1.4L turbo and 2.0L/2.4L Tigershark engines, it provides smooth shifting and enhanced fuel efficiency. This transmission is praised for its responsive performance, making it a popular choice among driving enthusiasts seeking a sporty yet practical driving experience.
1.1 Overview of the Dodge Dart Manual Transmission
The Dodge Dart manual transmission is a 6-speed C635 gearbox, designed for smooth shifting and optimal performance. Available across various trims, it pairs seamlessly with the 1.4L turbo and 2.0L/2.4L Tigershark engines. This transmission enhances fuel efficiency and driver engagement, offering a sporty yet practical driving experience. Its compatibility with different engine options makes it a versatile choice for both daily commutes and spirited drives, catering to enthusiasts who value precise control and responsiveness behind the wheel.
1.2 Historical Context and Development
Introduced in 2012, the Dodge Dart manual transmission marked a revival of the Dart nameplate with a modern twist. The 6-speed C635 gearbox was developed by Fiat Powertrain Technologies, reflecting FCA’s global engineering collaboration. Designed to complement the Dart’s lightweight and aerodynamic design, the manual transmission aimed to deliver both fuel efficiency and sporty performance. Over its production run until 2016, it became a hallmark of the Dart’s driving experience, appealing to enthusiasts who appreciated its precise control and responsiveness.
Key Features of the Dodge Dart Manual Transmission
The Dodge Dart manual transmission features a smooth 6-speed C635 gearbox, offering precise shifting and improved fuel efficiency. Designed for compatibility with various engine options, it enhances driving engagement while maintaining practicality for everyday use.
2.1 C635 6-Speed Manual Transmission
The C635 6-speed manual transmission is a key feature of the Dodge Dart, offering smooth and precise gear shifts. Designed for compatibility with the 1.4L turbo and 2.0L/2.4L Tigershark engines, it provides optimal performance and fuel efficiency; The transmission’s gear ratios are optimized for both city driving and highway cruising, ensuring a balanced driving experience. Its compact design and lightweight construction contribute to the Dart’s overall agility. Standard across all Dart models, the C635 is praised for its responsiveness and durability, making it a standout in its class.
2.2 Engine Compatibility and Performance
The Dodge Dart’s manual transmission is compatible with its 1.4L MultiAir Turbo, 2.0L, and 2.4L Tigershark engines, delivering a sporty driving experience. The 1.4L turbo engine pairs seamlessly with the C635 transmission, offering quick acceleration and responsive shifts. Meanwhile, the 2.0L and 2.4L engines provide a balance of power and efficiency, with the manual gearbox enhancing fuel economy. This combination ensures smooth acceleration and precise control, making the Dart a versatile choice for both city commutes and spirited driving.
Reliability and Common Issues
The Dodge Dart manual transmission is generally reliable but has faced issues like rough shifting and gear engagement problems, particularly in 1.4L turbo models, if not properly maintained.
3.1 Reported Transmission Failures and Recalls
The Dodge Dart manual transmission, particularly the C635 6-speed, has faced reports of premature failure and rough shifting, especially in 1.4L turbo models. Some owners experienced issues as early as 20,000 miles, with symptoms like rough gear engagement and sluggish acceleration. In 2016, a recall was issued for certain Dodge Dart models equipped with the 2.0L engine and manual transmission due to potential powertrain issues. These problems highlight the importance of regular maintenance and prompt repair to avoid further complications and costly replacements.
3;2 Symptoms of Transmission Problems
Common symptoms of Dodge Dart manual transmission issues include rough shifting into first and second gears, delayed engagement, and unusual noises during operation. Owners may also experience clutch slippage, where the engine RPM increases without a corresponding increase in speed. Additionally, some drivers report feeling vibrations or instability while accelerating. These symptoms often indicate worn clutch components, faulty synchronizers, or low transmission fluid levels, which require immediate attention to prevent further damage and maintain smooth operation.
Maintenance and Repair Tips
Regular transmission fluid checks and adherence to recommended service intervals are crucial for optimal performance. DIY maintenance, such as inspecting clutch and gear components, can prevent costly repairs and ensure longevity.
4.1 Recommended Transmission Fluid and Service Intervals
For the Dodge Dart manual transmission, use Mopar ATF+4 synthetic transmission fluid to ensure optimal performance. Service intervals recommend fluid changes every 30,000 to 60,000 miles, depending on driving conditions. Regular checks and top-offs can prevent premature wear and extend transmission life. Synthetic fluids are highly recommended for their superior lubrication properties. Always refer to the owner’s manual for specific guidelines. Proper fluid maintenance is critical to maintaining smooth gear engagement and preventing costly repairs.
4.2 DIY Maintenance for Manual Transmission Components
Regular DIY maintenance for the Dodge Dart manual transmission involves inspecting and replacing the clutch, checking transmission fluid levels, and ensuring gear components are lubricated. Owners can replace worn-out bushings and linkage components to maintain smooth shifting. It’s crucial to follow the recommended service intervals and use high-quality synthetic fluids. DIYers should also monitor for signs of wear, such as rough shifting or unusual noises, and address them promptly to prevent major repairs. Always consult the owner’s manual for specific guidelines and procedures.
Performance Modifications and Upgrades
Enhance your Dodge Dart’s manual transmission with aftermarket short shifter kits for precise shifting and reduced throw. Upgrading to a high-performance clutch and pressure plate improves durability and engagement response, optimizing acceleration and control during spirited driving.
5.1 Aftermarket Short Shifter Kits
Aftermarket short shifter kits for the Dodge Dart manual transmission are a popular modification among enthusiasts. These kits reduce the throw distance between gears, offering quicker and more precise shifts. By shortening the shifter’s travel, drivers experience a sportier feel and improved control during aggressive driving. Many kits are designed to maintain or enhance the transmission’s factory-like shifting characteristics while providing a firmer, more responsive engagement. Installation is typically straightforward, making it an accessible upgrade for drivers seeking to enhance their driving experience without major modifications.
5.2 Upgrading Clutch and Pressure Plate
Upgrading the clutch and pressure plate in the Dodge Dart manual transmission is a common modification for enhanced performance. A high-performance clutch kit provides better grip and smoother engagement, reducing slippage and improving acceleration. Heavy-duty pressure plates are also available, offering increased clamping force for more precise control. These upgrades are particularly beneficial for drivers who frequently drive aggressively or tow heavy loads. They ensure a more responsive and durable driving experience while maintaining compatibility with the Dart’s 6-speed manual transmission.
Transmission Options for Different Dodge Dart Models
The Dodge Dart offers manual transmission options tailored to specific models. The SXT Sport features a 1.4L turbo engine with a 6-speed manual, while Dart GT and Rallye models offer enhanced performance with similar configurations.
6.1 SXT Sport with 1.4L Turbo Engine
The SXT Sport model pairs the 1.4L Turbo engine with the 6-speed manual transmission, delivering a dynamic driving experience. This combination offers improved fuel efficiency and responsive acceleration, making it ideal for city commutes and highway cruises. Drivers benefit from smooth gear transitions and precise control, enhancing overall performance and satisfaction.
6.2 Dart GT and Rallye Models
The Dart GT and Rallye models feature the 6-speed manual transmission, offering enhanced performance and driving excitement. The GT pairs the C635 gearbox with a 2.4L Tigershark engine, delivering 184 horsepower and 174 lb-ft of torque. The Rallye model combines the manual transmission with the 1.4L Turbo engine, providing sporty acceleration and improved fuel efficiency. Both models are designed for driving enthusiasts, offering precise control and responsive performance, along with sport-tuned suspension and aerodynamic styling for a dynamic experience;
Comparing Manual vs. Automatic Transmission
The manual transmission offers better fuel efficiency and performance, while the automatic provides convenience. Manual transmissions are preferred for sporty driving, but automatics suit everyday comfort and ease.
7.1 Fuel Efficiency and Performance Differences
The Dodge Dart’s manual transmission, particularly the C635 6-speed, offers superior fuel efficiency compared to its automatic counterpart. It achieves an estimated 7.2L/100km on the highway and 9.8L/100km in the city, thanks to its lightweight design and optimized gear ratios. Performance-wise, the manual transmission delivers quicker acceleration and more precise control, making it ideal for driving enthusiasts. In contrast, the automatic transmission prioritizes convenience and smoothness, sacrificing some fuel efficiency and responsiveness, though it remains a practical choice for daily commuting and urban driving conditions.
7.2 Driver Preferences and Ownership Experience
Drivers who prefer control and engagement often favor the Dodge Dart’s manual transmission, as it provides a more connected driving experience. The precise shifting and responsive acceleration make it appealing to enthusiasts. However, for those prioritizing convenience, the automatic transmission offers a smoother and less demanding ride, especially in heavy traffic. Ownership experiences vary, with manual owners praising the sporty feel and fuel efficiency, while automatic users appreciate the ease of use. Both options cater to distinct driving styles, ensuring a tailored experience for each owner.
Troubleshooting Common Manual Transmission Issues
Identify symptoms like rough shifting or delayed engagement, often caused by low fluid levels or worn components. Check transmission fluid and consult a professional if issues persist.
8.1 Rough Shifting and Gear Engagement Problems
Rough shifting and gear engagement issues in the Dodge Dart manual transmission are often due to worn synchros, low transmission fluid levels, or improper clutch operation. Symptoms include difficulty shifting into first or second gear and a “grinding” sensation. Regularly checking and topping up the transmission fluid can help prevent these issues. If problems persist, inspecting the clutch and gear components for wear or damage is recommended. Addressing these issues promptly can prevent further damage to the transmission system.
8.2 Clutch Slippage and Synchronization Issues
Clutch slippage in the Dodge Dart manual transmission can occur due to worn clutch facings or improper engagement techniques. Symptoms include a spongy pedal feel and unintended acceleration during gear shifts. Synchronization issues may arise from faulty synchronizer rings or misaligned gears. Regular inspection of the clutch and pressure plate is essential. Replacing worn components and ensuring proper clutch adjustment can resolve these problems, restoring smooth gear engagement and preventing further damage to the transmission system.
Safety and Warranty Information
The Dodge Dart manual transmission is covered under a 5-year/100,000-mile powertrain warranty. It also holds a 5-star NHTSA safety rating, ensuring reliability and driver protection.
9.1 Manufacturer Warranty Coverage
The Dodge Dart manual transmission is backed by a 5-year/100,000-mile powertrain warranty, covering repairs and replacements for manufacturing defects. This warranty provides peace of mind for owners, ensuring protection against unexpected transmission-related expenses. Additionally, some remanufactured transmissions may offer extended warranty options, such as a 7-year/1 million mile warranty, further enhancing reliability and owner confidence in the vehicle’s performance and durability over time.
9.2 Safety Ratings and Transmission-Related Recalls
The Dodge Dart holds a strong safety record, with a 5-star NHTSA rating, reflecting its robust design and protective features. However, specific recalls, such as those affecting the 2016 model with a 2.0L engine and manual transmission, address issues like powertrain control modules. These recalls ensure potential transmission-related safety hazards are mitigated, maintaining the vehicle’s overall safety integrity and protecting drivers on the road. Regular updates and recalls demonstrate FCA’s commitment to addressing and resolving safety concerns proactively.
The Dodge Dart manual transmission, particularly the 6-speed C635, delivers a dynamic and fuel-efficient driving experience. While it offers excellent performance, potential owners should be mindful of historical issues and maintain regular servicing. With proper care, the Dart’s manual transmission can provide years of reliable service, making it a compelling choice for enthusiasts seeking a balance between affordability and sporty handling. Its combination of power and efficiency ensures the Dodge Dart remains a standout in its class, even years after its production.